XRG provided crucial engineering expertise in the scale-up of one client’s unique patented process to its first full-scale commercial implementation at a greenfield waste-to-energy plant in Oregon. The patented process was designed to convert biomass into a syngas that will be further converted into high-quality renewable liquid fuels. This process forms the heart of a new biorefinery that will convert 136,000 tons/year of waste woody biomass into 15.1 million gallons/year of renewable fuels for the civil aviation industry.
XRG developed a novel method to transfer the heat for pyrolysis into the biomass feedstock while achieving the required residence time and temperature uniformity in the reactor vessel. A combination of external heating and a heated recycle of the process stream was required to successfully achieve the heat transfer sufficient for pyrolyzing of the biomass feedstock. XRG subsequently developed steady-state and transient CFD models to optimize the reactor geometry, the heat transfer into the biomass feedstock particles, and the overall material temperature uniformity of the high-alloy reactor vessel.
This highly customized system, including the design and supply of an 81 MMBtu/h Gas Heater and the detailed engineering analysis of the biomass pyrolysis system, is a testament to our specialized competencies.


XRG Technologies
1855 E 15th Street
Tulsa, OK 74104
info@xrgtechnologies.com
+1 918-201-2656